Professional Manufacturer Direct EPP Molding Machine EPS Production Line.
Molding: Expanded beads are molded into specific shapes under heat and pressure.
Injection Mechanism: High-precision injection systems for consistent product quality.
Control Systems: Advanced PLC (Programmable Logic Controller) systems for monitoring and adjusting parameters during the molding process.
Cooling Systems: Effective cooling mechanisms to solidify the molded products quickly.
Key Components of an EPP Molding Machine
-
Bead Storage and Feeding System: This component stores raw EPP beads and feeds them into the molding chamber.
-
Pre-Expander: The pre-expander heats and expands the EPP beads to increase their volume and prepare them for molding.
-
Molding Chamber: The chamber is where the expanded beads are shaped into the final product, typically done under heat and pressure in a specific mold.
-
Cooling System: After molding, the products are cooled to set their shape and properties.
-
Control Panel: Automated control systems manage temperature, pressure, and timing for precise molding operations.
Advantages of EPP Molding Machines
- Lightweight Products: EPP is known for its lightweight nature while providing strength and durability.
- Versatile Applications: Capable of producing a wide range of products, including protective packaging, automotive components, and insulation materials.
- Energy Efficiency: Many modern EPP molding machines are designed for low energy consumption.
- Customization: Molds can be designed to create various shapes and sizes according to specific needs.
Applications of EPP Products
- Automotive Industry: Used for manufacturing components like bumpers, interior parts, and sound insulation.
- Packaging: Ideal for protective packaging of delicate items, such as electronics and fragile goods.
- Insulation: Used in construction for insulating building materials.
- Sports and Leisure: Commonly used in the production of sporting goods, such as helmets and pads.
Considerations When Choosing an EPP Molding Machine
- Production Capacity: Assess the expected output and choose a machine that meets those needs.
- Mold Design Flexibility: Look for a machine that can accommodate different mold sizes and shapes.
- Energy Efficiency: Consider machines that are designed to minimize energy use to reduce operating costs.
- Maintenance and Support: Factor in the manufacturer's service reputation and the availability of spare parts for long-term reliability.
Item | Unit | PSEPP80 | PSEPP120-14 | PSEPP120-16 | PSEPP130 |
Mould Dimension | mm | 800X1300 | 1200X1400 | 1200X1600 | 1300X1800 |
Max Product Dimension | mm | 800X1300X350 | 1200X1400X350 | 1200X1600X350 | 1300X1800X350 |
Stroke Speed | mm/m | 300 |
Steam Perssure Control Accuracy | bar | 0.03-0.08 |
Steam Perssure | Mpa | >0.6 |
Steam Inlet | mm | DN100 |
Cooling Water Perssure | Mpa | >0.4 |
Cooling Water Temperature | ℃ | 40-50 |
Cooling Water Inlet | mm | DN100 |
Compressed Air Pressure | Mpa | >0.6 |
Compressed Air Inlet | mm | DN25 |
Outside Dimension | mm | 5000X2700X4100 | 5000X2800X4500 | 5000X3000X4500 | 5000X3200X4600 |
Weight | kg | 10000 | 11000 | 12000 | 14000 |
